Customized lines for spunbond and meltblown
FARÈ manufactures complete spunbond, meltblown systems with customized solutions for the production of nonwovens suitable to cover all market demand from hygienic to technical applications.
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What does it mean spunbond?
The wording is used to identify synthetic technical supports bonded mechanically, thermally or chemically which are produced by depositing continuous filaments in a random but uniform manner.
Process for Spunbond production
The polymer in the form of granules of virgin materials or, in case of polyester, in the form of flakes out of bottles recycling or other industrial products, is extruded through our equipment to form continuous filaments which are conditioned, drawn and deposited over a suitable moving surface (forming belt), creating a web. At the end of the process, the continuous filaments are bonded mechanically, thermally or chemically through equipment like needling machines, hydroentangling systems, smooth or engraved calenders, binder application systems.
What does it mean Meltblown?
It is a wording used to identify a nonwoven characterized by extremely thin filaments (few microns diameter).
Process for Meltblown production
Similarly to the spunbond process, the polymer is extruded and spun while the drawing step is made using high sped hot compressed air forming extremely thin filaments (fibrils) which are conditioned and collected over a suitable moving surface (forming belt) creating a web which can be optionally calendered.
Fields of application
Spunbond and meltblown fabrics are used in different sectors:
Crop cover, frost protection, green house shading, mulching, hobby gardening, insect protection, root bag, weed control, seed blanket, capillary matting
Interiors (headliner, face fabric, dashboard insulation, carpets and flooring, seat backing, upholstery, spring covers, interior trim, parcel shelf, separation and wrapping layer for injection moulding components), Engine compartment (wheel housing, fire
Synthetic leather carriers, primary and secondary carpet backings
Paddings, overcoats lining, collars, facings
Medical/surgical, face type ridgid, face type foldable
Air (ventilation and air conditioning, vacuum cleaners, cooker hoods, clean rooms), Liquids (food & beverage, water, blood, hydraulic), Automotive (engine air, oil, fuel, cabin air), Specialty (antimicrobial, biopharmaceutical, dust, odour)
Food packaging, tea and coffee bags, absorbent pads
Roads construction, railways, hydraulic works, soil stabilization, draing, landfills, filtration, sedimentation and erosion control
Quilt backing, blankets, pillow cases, curtains, table linen, dust covers, wipes, fabric softener sheets, abrasives, spring wrap, mattress pad components, arms/backs linings, stitch reinforcements and edge trim materials
Baby diapers, adult diapers, pads, adsorbents, cleaning wipes
Gowns, cowlings, shoecovers, hospital bed linens, single use garments
Transportation (sickbags, envelopes, bags, promotional materials), Protection (sterilization wrapping, electronic products, leather goods, cosmetics, bulk products), Others (luxury inner and outer packaging, laundry and dry-cleaning products, vacuum clean
Chemical handling, decontamination of contaminated land, decommissioning of production plants, oil handling, oil tanker cleaning, hazardous waste clean-up
Thermal and acoustic insulation, walls covering, waterproofing membranes, vapour barriers, flooring substrates, foundations and soil stabilization, pipewrap